With over 20 years in the manufacturing of highly-engineered solutions, reinforced by 50+ years of Divgi Metalwares’ authority in the field manufacturing automotive transmission components, Divgi-TTS has honed its skills in manufacturing Manufacturing engineering to a fine art. It’s understanding of Material Sciences (casting, forging, alloy steel, brass / bronze, aluminum, powder metal processes) and heat treatment (C.H.T., Nitriding, Induction Hardening etc.) has enabled it optimize designs through identifying suitable chemistry of alloy steel, & applying relevant heat treatment processes that deliver superior quality products.
Divgi-TTS’ team of experts has in-depth understanding of material sciences ((casting, forging, and alloy- steel/ /brass / bronze/ aluminum/ powder metal processes) and heat treatment (C.H.T., Nitriding, Induction Hardening etc.). This knowledge enables us in design optimization as we identify the best-suited alloy steel and apply relevant heat treatment processes to deliver superior quality products.
Our Manufacturing Engineering division analyzes all aspects of the design for its manufacturability with respect to castings, metal cutting & tool design, machining processes, machining systems and tools. We take into consideration other important factors like automation of the processes, metrology, jigs and fixtures required for the manufacturing, die and mold designs, and materials. Due effort is exercised in designing & developing process that is best-suited for manufacturing of the specific component/s, the tooling and gauging required, processes to be undertaken in-house, and those that need to be outsourced. The domain expertise and capability is extended throughout the cycle to the development of prototypes and its benchmark tests.
The Manufacturing Engineering division also provides estimates of manufacturing costs – raw material, equipment, tooling, and resources based on production volumes and ramp-up timing.
In its quest for excellence, this division has also innovated and discovered new scientific and engineering approaches to manufacture products (the improvised Internal Gear Honing operation being one such) that maintain quality while reaching volume targets in cost-efficient ways.
Deep insights into the commercials also help this division in making local components available at lower costs without compromising on quality and functionality.